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FA Scene Factory Automation Factory Automation

Case 1 Complete assembly lline progress management by making Takt time visible! Operating Mode Time Trigger Type

Uneven Task Completion
Workers along the assembly line were not aware that they were completing tasks at different rates, causing the line to progress at various speeds.

Before After

Synchronized task completion!
Now each worker along the line can know how much time is left to minimize delays and allow the line to flow more consistently.
Display remaining work time with the number of tiers

「作業進捗がリアルタイムにわかる!」「作業進捗時間表示」進捗管理で稼働率・生産性の向上

Case 2  Control management with visualization of analog equipment information and sensor feedback!  Operating Mode Time Trigger Type

Threshold Unknown!
Only circumstances of the equipment’s abnormal condition were displayed, but neither a threshold point nor elapsed time from an abnormal condition was understood.

Before After

Threshold Visible!
The threshold point is displayed in real time and can be seen from a distance. By including an elapsed time display, equipment priority can be grasped and prompt action can be made before abnormalities arise.
Threshold response turns to a memory display

「Threshold Visibility!」「Level Display」Prevent error and improve productivity

Case 3  Replenish cutting fluid in a timely manner by "seeing" how much is left  Operating Mode Time Trigger Type

Amount of oil is unknown!
When checking the capacity of the cutting-fluid tank, visual confirmation is made for the in-ground tank by installing floatation devices, but the time and effort to check has a delay.

Before After

Amount of oil is visible from a distance!
The amount of cutting fluid is made visible in real time and can be seen from a distance, which allows multiple machines to be monitored at a glance and appropriate responses can be made.
Remaining tank level indication

「油量の状態が遠方から一目でわかる!」「残量表示」 油量の見える化で確認作業の無駄をカット

Case 4  Various machines can be monitored more precisely for abnormal conditions!  Operating Mode Time Trigger Type

An error condition is not understood!
Abnormalities for equipment was displayed and could be seen from a distance but its severity could not be determined unless extra time was taken to approach the machine.

Before After

Errors are now visible from a distance!
Now equipment can be checked for abnormalities at a glance from a distance, and when all tiers light up, prompt attention can be given.
All tiers light-up for abnormal conditions

「各状態が色別で遠方から一目でわかる!」「全段識別表示」遠方からの見える化で製造担当者の負荷低減